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Foundry & Forging

Foundry industry working environment is extremely bad and dangerous, theartificial demand is high,

the intensity of work, for foundry workers and machinessuffered a heavy burden in extreme environments.

Modern foundry in the relentless pursuit of the effective ways to improve the production efficiency,

flexibility and safety.

To be successful in the market of casting in the highly competitive pressure,robot automation has become a decisive factor. The robot can effectively eliminate the casting process in all the weak links, improve production efficiency,production flexibility and equipment availability to reach the top level.

In the casting field, robot mounted on the die casting machine above, space saving, convenient operation, shorten the cycle time; if installed in the die casting machine side, is convenient to take and

insert, flexible installation, high utilization rate, shorten the cycle time.

In the harsh production environment, casting is a dirty, difficult task -- at least foroperators are concerned. 67 protection grade reaches IP robot is the ideal choice to engage in this work. Can a robot

to be consistent from beginning to endaction to strictly enforce the pouring process, to optimize the time to achieve the best quality of cast, so as to enhance the density of finished metal structure,reduce cavitation,

shrinkage phenomenon, reduce the operation risk of harshenvironment of casting.

Bond, the core group of core, dip coating, installation process in the operationstability and repeatability and accuracy requirements. Whether binder or core,the robot moves to incomparable precision, perfection and safety. After pouringthe ideal curve set, robots will operate in strict accordance with procedures, theprocess to achieve high repeat accuracy. And the improvement of the quality of castings is meant to reduce the amount of finishing process.

Of course, an integral casting shot peening, grinding or water jet cleaning is theprocess, is also the robot to optimize another play of production efficiency and quality. Investment casting process is still belongs to the labor intensive,automation has great potential for development in this field. High power and precision of robot will force the perfect combination and integration, to achieve power efficiency leap. High power and precision of robot will force the perfect combination and integration, to achieve power efficiency leap.

With the performance increasing, the robot has a shell making and post production process (including grinding and polishing castings used). Is to improve the capacity and flexibility in investment casting

foundry, are exploring how to in a natural link introduced robotic automation. EPC has createdopportunities for traditional technology far beyond one's reach design and production personnel. In this highly sophisticated new technologies, business unit of the robot has launched a series of save manpower,

improve the ergonomicsdesign, optimization of process control products.

In this highly sophisticated new technologies, business unit of the robot has launched a series of save manpower, improve the ergonomics design,optimization of process control products. The robot is the best choice to paint,coating, processing of various processes, by the robot application softwaresystem to provide proper protection. The most essential casting surface treatment, cleaning of casting and machining are equally important.

Robot automation has become a routine process Die Casting and die casting,sand casting workstation,

core making process. In casting and machining field,efficient, flexible robot automation solution has great potential, we will preprocessing after casting cleaning and machine tool castings and processing are brought into the casting cleaning category. In casting and machining field,efficient, flexible robot

automation solution has great potential, we will preprocessing after casting cleaning and machine tool castings and processing are brought into the casting cleaning category.


Application

Die casting: injection mold release agent, inlay, casting, feeding, take, casting cleaning (shot peening, grinding, sawing, cutting edge), mechanical processing(grinding, milling, sawing, drilling)

Gravity casting: core box core handling, cleaning, deburring, core core dip coating, the core binder, core, other (interpolation filter - with core - vent), to the soup (casting), mold processing, in addition to the core

Sand casting: core box core handling, cleaning, deburring, core core dip coating,the core binder, core, other (- interpolation filter - vent - a core - insert core pad),to the soup (casting), mold processing, in addition to core (processing)

Precision casting: manufacturing pattern and gating system (- pickup anddelivery), will look into the module (transport and lower binder), module coated with crust (transport), metal casting (- to the soup), in addition to shell

EPC: manufacturing pattern and gating system (- pickup and delivery), will lookinto the module (transport and binder), module coated with crust (transport),metal casting (- to the soup)

Surface treatment: spray painting, electroplating, shot peening water jet cleaning

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casting robot application case -- wax group tree welding automation

This case is Shanghai Xin Zhi ...

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